Steel Wire / Iron Wire Hot Dip Wire Galvanizing Line High Speed Production

Steel Wire/ Iron Wire Hot Dip Wire Galvanizing Production Line

We provide hot dipped galvanized wire production line which is producing hot dipped galvanized steel wire,it is widely used in making wire mesh fence products and construction field.
 

Steel Wire/ Iron Wire Hot Dip Wire Galvanizing Production Line Characteristics:
Wire take up machine: adopts inverted plum blossom take-up unit, which adopts variable frequency speed-regulating motor, and the take-up speed is adjustable. Each take-up reel is equipped with a 4.0KW and a 0.75KW motor. When the wire is taken up, the wire is flat. The wiring is stable and the disc weight is 800-1000kg, which is convenient for workers to operate.

Galvanizing production line technology

1. Low-carbon steel wire: in accordance with the standard of hot-dip galvanizing of the corresponding low-carbon steel wire.

2, product specifications: Φ1.6 ~ 4.0mm,

3. Tensile strength: low carbon 450 N/mm2 ~ 550 N/mm2

4. Thickness of zinc layer: galvanized 40~80/150~ 300 g/m2

5, production speed: D / V40 ~ 60 (maximum 80);

6, the number of steel wire: 12;

7, steel wire spacing: pre-treatment 35mm; zinc 45mm

8, the length of the production line tooling: about U-shaped structure 140m;

9, heating energy: mixed gas or converter gas, electric energy

Galvanizing production line theory:

1) the steel structure of the furnace body adopts the overall frame dimensions: L26000*W2400*H1800(mm)

2) the net width of the furnace: 1250 (mm), the distance of the steel wire in the furnace; 35 mm;

3) fuel type: mixed gas or converter gas (heat value: ≥ 1250 KCal)

4) contact pressure: normal 0.012MPa, fluctuation ≤ 5% pressure value.

5) contact pipe diameter: DN80

6) using a four-stage assembly of countercurrent furnace type, direct-fired type and premixed burners are used together to control the atmosphere and pressure in the furnace;

Zinc and aluminium alloy wiregalfan hot dip galvanizing for steel wire

Main production process:

(1) Pay-off machine

(2) Annealing furnace

(3) Cooling bath

(4) Pickling bath and 2-step water washing bath

(5) Flux bath

(6) Drying oven

(7) Hot-dip galvanizing furnace

(8) Zn-Al flux bath

(9) Drying oven

(10) Hot-dip Zn-Al galvanizing furnace