Zinc / Aluminium Alloy Hot Dip Wire Galvanizing Line Save Energy For Steel Wire Line

Zinc and aluminium alloy galfan galvanizing production line Introduction:

We provide hot dipped galvanized wire production line which is producing hot dipped galvanized steel wire,it is widely used in making wire mesh fence products and construction field.
 

Zinc and aluminium alloy galfan galvanizing production line characteristics:
Wire take up machine: adopts inverted plum blossom take-up unit, which adopts variable frequency speed-regulating motor, and the take-up speed is adjustable. Each take-up reel is equipped with a 4.0KW and a 0.75KW motor. When the wire is taken up, the wire is flat. The wiring is stable and the disc weight is 800-1000kg, which is convenient for workers to operate.

Galvanizing production line technology

1. Low-carbon steel wire: in accordance with the standard of hot-dip galvanizing of the corresponding low-carbon steel wire.

2, product specifications: Φ1.6 ~ 4.0mm,

3. Tensile strength: low carbon 450 N/mm2 ~ 550 N/mm2

4. Thickness of zinc layer: galvanized 40~80/150~ 300 g/m2

5, production speed: D / V40 ~ 60 (maximum 80);

6, the number of steel wire: 12;

7, steel wire spacing: pre-treatment 35mm; zinc 45mm

8, the length of the production line tooling: about U-shaped structure 140m;

9, heating energy: mixed gas or converter gas, electric energy

10, power requirements: ~ 380V, 50Hz

Galvanizing production line theory:

1) the steel structure of the furnace body adopts the overall frame dimensions: L26000*W2400*H1800(mm)

2) the net width of the furnace: 1250 (mm), the distance of the steel wire in the furnace; 35 mm;

3) fuel type: mixed gas or converter gas (heat value: ≥ 1250 KCal)

4) contact pressure: normal 0.012MPa, fluctuation ≤ 5% pressure value.

5) contact pipe diameter: DN80

6) using a four-stage assembly of countercurrent furnace type, direct-fired type and premixed burners are used together to control the atmosphere and pressure in the furnace;

7) the number of burners: 24 sets, the maximum operating temperature: 800 ~ 1000 ° C

8) outdoor wall temperature ≤ 45 ° C

Zinc and aluminium alloy wiregalfan hot dip galvanizing for steel wire

Main production process:

(1) Pay-off machine

(2) Annealing furnace

(3) Cooling bath

(4) Pickling bath and 2-step water washing bath

(5) Flux bath

(6) Drying oven

(7) Hot-dip galvanizing furnace

(8) Zn-Al flux bath

(9) Drying oven

(10) Hot-dip Zn-Al galvanizing furnace

(11) Take-up machine
 

Two kinds wire collection way.

Our service:

Turnkey project

whole plant or workshop arrangement asvise

machines installation and commissioning

Train the worker how to operate the production line,and technology and process trainging.

Our company :

Hebei OLT wire mesh machine company with 55 employees,9000 square meters workshop,more than 30 yesrs experience in metal wire mesh fence.All these help us to be the leading manufacture in Metla wire Mesh and wire mesh mahcinery fied,Dealers from all over country are welcome to visit and purchase .