High Production Speed Hot Diped Wire Take Up Machine Low Energy Consumption

High speed hot diped making machine equipments wire galvanizing production line

Hot dipped galvanizing production line machine description:

We provide hot dipped galvanized wire production line which is producing hot dipped galvanized steel wire,it is widely used in making wire mesh fence products and construction field.

Hot dipped galvanizing production line Characteristic:
Wire take up machine: adopts inverted plum blossom take-up unit, which adopts variable frequency speed-regulating motor, and the take-up speed is adjustable. Each take-up reel is equipped with a 4.0KW and a 0.75KW motor. When the wire is taken up, the wire is flat. The wiring is stable and the disc weight is 800-1000kg, which is convenient for workers to operate.

Hot dipped galvanized production line technology:

1. Low-carbon steel wire: in accordance with the standard of hot-dip galvanizing of the corresponding low-carbon steel wire.

2, product specifications: Φ1.6 ~ 4.0mm,

3. Tensile strength: low carbon 450 N/mm2 ~ 550 N/mm2

4. Thickness of zinc layer: galvanized 40~80/150~ 300 g/m2

5, production speed: D / V40 ~ 60 (maximum 80);

6, the number of steel wire: 12;

7, steel wire spacing: pre-treatment 35mm; zinc 45mm

8, the length of the production line tooling: about U-shaped structure 140m;

9, heating energy: mixed gas or converter gas, electric energy

10, power requirements: ~ 380V, 50Hz

Hot dipped galvanized production line main Feature:
1) Simple structure in linear type ,easy in installation and maintation.
2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.
3) Much less power and energy consumption
4) Favourable price and mature hand over system
5) Rich experience of equipment improvement and developmen
6) Easy operation and centralized control of take up

Our advantage:

1)  furnace structure: length 24m * width 2.4m * height 1.8m;

The shell of the furnace body is welded by steel structure, the overall sealing performance is good, beautiful and practical; the four-stage assembly reduces the installation time on site and facilitates future maintenance; the column adopts square tube structure, which is not easy to deform, high strength, long service life, etc. Features. The furnace body is mainly composed of lightweight and heavy insulation materials.

2) The heat treatment furnace adopts a countercurrent open flame heating type furnace. The furnace body is a three-stage combination. The preheating section, the heating section, the heating section and the heating section are respectively set up from the inlet. The heating of each section is relatively independent and affects each other. According to the requirements of the heat treatment process, the furnace temperature and atmosphere can be set in stages to meet the processing requirements.

3) The heat treatment furnace steel wire inlet and outlet furnace door is designed with mechanical transmission device, and the furnace door is opened to facilitate the structure to reduce the cold air intake and fire.

4) The heat treatment furnace adopts an energy-efficient waste heat recovery device. The high-temperature gas discharged from the furnace is recovered by the heat exchanger, and the combustion air is used for the burner to improve the thermal efficiency of the furnace to save energy. Generally, the combustion air per combustion Increasing 100 °C saves 5% of fuel.

5), heat treatment furnace temperature control

(a) The control system has two control modes, manual and automatic. The main control PLC adopts the Siemens S300 series products to ensure accurate and stable control.

(b) The temperature and air-fuel ratio of each section can be adjusted according to the process requirements.

(c) Features of the equipment: The open flame annealing furnace adopts multiple burner heating methods on both sides, the heating temperature is uniform, the surface of the steel wire is not easily damaged, the pass rate is high, the temperature control accuracy in the furnace is high, below 1000 °C, according to steel

The actual condition of the wire regulates the temperature and is stable and reliable. The two-stage heating zone is completely made according to the heat treatment curve of the steel wire to ensure complete phase transformation of the steel wire in the furnace, the temperature transition is stable, the pass rate of the pass bar can reach more than 99%, the oxidation burn rate is 0.145%, and the lateral temperature difference in the furnace is ±2. °C.

Our service:

1.Test the machine before shipment

2.Guarantee time: one year since machine was at buyer's factory but within 18 months against B/L date.

3.Within guarantee time, if any components are broken under normal condition, we can change for free.

4.We can send our best technician to buyer’s factory for installation, debugging and training.Buyer need to undertake double-way air tickets,Visa,Worker salary USD120.0/ Day,Accommodations.

Company information:

1. Company location:hebei province;China
2. ISO9001:2008
3. Participate actively in international competition
4. Experience: more than 20 years
5. Professional technology discussion and warm customer service

6,After sales service:we will arrange our techinican to customer's factory,teach and train worker.

any time,when you have problem ,we will help solve it.